Combit Blending Systems:
One of Combit’s most common applications is to design blending
systems. Combit has long experience and in-depth knowledge in
advanced blending systems.
To realize the greatest profitability in blending operations, a
blend optimization system is used to provide management of the
component and product tanks, blend header, online and laboratory
analytical systems, and planning/ scheduling activities.
An optimized blending system produces blended products with a high
degree of precision to meet specifications while minimizing quality
giveaway, maximizing the use of the lowest-cost components in the
blend, increasing the flexibility of the tank farm operation, and
minimizing the frequency of re-blends. A flexible objective function
permits component cost, inventory constraints, or product
specification to direct the optimizer. It also eliminates the need
for bulk storage tanks and speeds up the rate of production,
minimizing inventory and reduces capital cost.
In a Combit design of a blending system:
we make it for a
concrete purpose, still flexible for new blending requirements
we make
technical solutions after a complete analysis of metrology,
automation and analytical aspects
The basic requirements that a modern blending system should meet
are, real-time information about mixing components, quantity and
quality and their batching. These tasks could be most effectively
solved with a fully automatic system, without any human
participation except for designing of blending logics and starting
the batches. Products for blending are usually different kinds of
gasoline, diesel and distillates.
Benefits with advanced blending systems:
Automatic
control (feedback and technologic forecasting)
Synchronous
blending of different products, decreasing production time also
eliminates storage tank capacity thus reducing capital costs
On-flow quality
analysis (fast error detection) gives on-spec product from start to
finish with automatic correction
Application of
in-stream analyzers (NIR), increasing profitability